manufacturing process of coir fibre

We package our products in sacks and maxibales. Because coir is very tough, it doesn’t break down when sitting in saltwater, as other natural threads might. Avoiding product contamination caused by soil. endobj For production of light coloured fibre of spinnable quality green husk of 10 to 12 months old coconuts is ideally suitable. We select matured coir shells and we process them crushing, aging, washing, draying and screening. Coir Fibre ; Machine Twisted Fibre (Coir Rope) Coco Chips ; Coconut Shell Charcoal + Process; Gallery; Contact Us +91 - 98659 79911 rarcoirindustries; Coco Peat - Full Manufacturing Process Collecting Pith . Coir Fibre units suffocate due to the price rise in raw material (Husks) and stagnancy in Coir Fibre price. 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At Nelsun Coir, we produce coir piths by using high-quality raw materials from our own production facilities located in Tamil Nadu, India. We select best raw materials in the world. Coir is the fibrous material found between the hard, internal shell and the outer coat of a coconut. stream %äüöß Coir pith and coco fiber are separated through Fiber buster from coconut husk. 2 0 obj Some coconut coir manufacturers will use freshwater to soften the fibers, while others use saltwater. White coir, harvested from unripe coconuts, is used for making finer brushes, string, rope and fishing nets. 9��*h]�W,q�/�U�?��ey�y��AN|�(ߎF�^7��,sj��lT Packing & Stuffing . Ageing process. 7 0 obj What we have is a dream to provide a safer and greener future to the generations to follow by dedicating ourselves in producing high-quality products which help in enhancing the productivity with help of value pricing. The coir pith is first sieved in a sieving machine by using 1/4-1/2 inch mesh, then they are dried on large heaps of coir piths in the cemented yard and during this drying process we make sure that the dried pith does not come in contact with the ground. x��TKo�@��W�RܝٷYJ��(��P� z��3߬׎C��J��dO}6ϟ�wW�{��s�?t�|Lr$~��Gsx|�Z�l��Æ�6rD�d1$�GQ�np[�6�(��ظ:�&� �o��Cw�I�}11�޵D(�DF{coq�"�� ,q6��p=y What is commonly called a coconut, as found in grocery stores, is actually only the single seed of a fruit of the coconut palm tree (Cocos nucifera). Coconut fibre, or coir, is a low-value by-product of coconut production. stream Key Concern areas of the cluster Apparent Stagnancy in Coir Fibre market perceived. Our Projar Professional growing media are mixes specially designed to specific crops. The peal or the husk of the coconut fruit is used as our raw material for a range of products such as Coir Fiber, Twisted Coir Fiber, Coir Twine,Weed mats, Geotextiles, Coir logs, Husk chips and Coco peat. India and Sri Lanka are the main areas where the fibres from the husk (termed ‘coir’) are extracted by traditional methods for the commercial production of a variety of products (brushes and brooms, ropes and yarns for nets and bags and mats and padding for mattresses). The Coir Fiber Extraction Process Coir is extracted from coconut husks. The curing process for the coconut husk take over 6 weeks, after this process the coconut fibers are separated and graded. In most countries coir is discarded as waste, sometimes it is used as a fuel, in few instances it is processed into products. ��A�&�]Rռ%n߭t��L?K��7�m��]7��m��S�tޔԟk�Q%ս'n�KH�S�za�0�@�o 6�%�6��z[ �� D2��6�B�=tނ�m��oJ�{Iu�zN�m� ��ނ��=�A�$�;h�@f涤5�a�a�a� 1��6��n�C��Z��zM�0��Tz[a��I6��a�&� Once coco fiber or coir pith is collected from the husk, it is dried, pressed into bricks, discs, coir pots or bagged as loose mulch. All the personnel involved in the manufacturing process Knows the Usage of the product and the quality process followed to ensure reliability in quality. Bristle coir fibre Bristle coir is the longest variety of coir fiber. endstream Compacting . Before being shipped to market, the seed is stripped of an external leathery skin and a 2-3 in (5-8 cm) thick intermediate layer of fibrous pulp. This fibre is then cleaned in Turbo Cleaner and spread out under the sun for drying. 3 0 obj It is manufactured from retted coconut husks through a process called defibring. <> Washing . We use the sophisticated modern machinery in manufacturing process. The coir pith is unused and becomes a by-product of the fibre factory process. From this factory we supply to Europe, Africa, Asia and America. Pads of curled down coir fibre, made by needle-felting are shaped and cut to fill mattresses. Welcome to Toptima Exim. Processing of coir husk to fibre and then to yarn is an important process in manufacturing other coir produc ts like coir ropes, coir mats and coir rugs. Production Process The entire coconut husk is soaked with water and the fibres removed at the fibre factory for the production of brushes, rope, carpets, matting, etc. Rubberized coir Manufacturing 5 Total 1995 The income level for the labours in the cluster is Rs.350/- for male workers and Rs.250/- for female workers. Curling of Coir Purchased Coconuts are broken and the husks are soaked in water for a few days and then beaten in a Disintegrator and Decorticator set to remove the coir fibre. When clients need washed coir product, we include this step in the process. 3) Can also be painted, polished or laminated. It is traditionally been used in doormats, mattresses and other upholstery products. 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